Plastic Recycling Equipment 

to

 Reclaim and Pelletize Plastic Scrap 

 

Lowest Energy Cost per pound. 

25% less power!!! Our 220#/hr ALPHA style extruder uses a 15Kw motor---the nearest competitor requires 19Kw. Would a 25% savings make a difference. Some recycling extruders use 75% to 80% more more energy.  

Unmatched Pellet Quality

Excellent Pellet Quality is an absolute requirement!!  --- If you are going to maximize the use of your reclaim material.  You can produce pellets that match your virgin material in bulk density and pellet size with no effective change in melt index.  Easy to blend and stays blended.   

Widest range of machine styles in the market.

Largest choice of models of any manufacturer!!  19 models to choose from. Choice of automatic reel feed for web on roll, cutter/compactor style for non-continuous products with  air or water cooling of the pellets.

200 recycling machines in operation across 25 countries worldwide

 "the plastic recycling specialist" 

Plasmac Ltd is represented in North America by Action International Inc. (877) 468-6249 You can reach our homepage at: www.actioninternationalinc.com

It's really all about the Pellets

Plasmac pellets will flow through all your systems and the bulk density will be comparable to that of virgin material.

Recyling Extruder Integra w nips Recycling Extruder xl60 nips and trim basket
     INTEGRA                                            ALPHA  
 

If you would like to download .PDFs  of our equipment Please click here:

Plasmac can meet your needs:
In Polymers -- LDPE, HDPE, LLDPE, PP, PU, OPP, BOPP, CPP, PS, HIPS, TPO, Metallocenes, Surlyn and Co-extrusion blends
In Material forms -- Film, Edge trim, Netting, and Nonwoven  film stock; Loose film, Bags, Cutouts, film fluff,  bottle chip, shredded film and non-wovens
 
 
In Pellet cooling -- Both air and water systems up to 350lbs/hr(150 kg/hr) for PE and similar films. PP, PS and similar films require water in all sizes for adequate cooling.

In Size Requirements -ALPHA models from 11 to 1110 #/hr( 25 to 500 kg/hr). INTEGRA models from 80 to 2000lbs/hr( 35 to 910 Kg/Hr)

The Heart of the System is 

the Screw Design

Short Screw Technology- means the geometry of the screw has been redesigned to give sufficient dwell time for processing,  additional  robustness, improved outputs and an ever shrinking machine footprint.

Dave Thomas, a consulting engineer by profession and now a Director of Plasmac, was part of the engineering team that designed the first dual-diameter screw specifically for recycling. back in the 1970's.  Plasmac has been incrementally improving the design of the dual-diameter screw culminating in the current SST-Short Screw Technology design. 

Large in-feed throats(6 times normal extruder opening area)  combined with our dual-diameter screw technology (exceeding small L/D ratios) and incredibly low energy requirements (only possible due to the efficiency of our screw) combine to make a machine that provides a Return on Investment like few other machines in any plant.  

Plasmac Models 

and

 Applications

 

ALPHA  MODELS  

XL 60 niprolls show machine

 

Recycling Extruders XL Air

The ALPHA model  brings the cold feedstock directly to the large diameter feed section of the dual-diameter screw.  This can be in the form of web, trim, flake or fluff.
Feed is gently plasticized, filtered, cut and cooled in one operation.  This produces a high-grade pellet, good in bulk density and polymer characteristics, with minimum heat history.  The automatic variable speed die face cutter, either air or water cooled allows excellent control of pellet size and uniformity.
This unit is ideal for, though not limited to, edge trim and reel film applications. It ranges in sizes from 16 to 1100 pounds/hr.

INTEGRA MODEL

Recycling Extruders Integra with Pro cut Shredder
In the Integra, material is fed first to the Cutter/Compactor stage of the machine. The Cutter/Compactor cuts, warms and densifies the material in a temperature controlled environment approx. (140 ° F) preparing the material for an exceptionally consistent feed to the dual diameter screw. The softened, then plasticized material is filtered, cut and cooled in one operation producing a pellet that is comparable to virgin resin in size and  bulk density.  
This technology allows a wide variety of feeding forms including loose bags, cut-outs, loose web, small bottles & shapes.  It can also accept reel stock and/or edge trim alone or in conjunction with other forms of feed. 
This technology gives significantly increased output compared with traditional in-feed methods combined with minimal labor costs. 
The size range offered is from 80 to 1600 #//hr.

Feeding Systems

Automatic In-feed rollers

Trim Basket

Recycling Extruders Nip Rolls Feeding

Recycling Extruders Trim Basket

Roll feed close up

Automatic elevator

Recycling Extruders Close Up Nip rolls Recycling Extruder Automatic Elevator

Simple hand feed

Supatrim Hauloff

Recycling Extruder Hand feed

Recycling Extruders Supatrim Hauloff

Proprietary design  shredder

Inline trim systems

Recycling Extruder with Procut shredder Recycling Extruder Trim system

Plasmac Ltd is represented in North America by Action International Inc. (877) 468-6249 You can reach our homepage at: www.actioninternationalinc.com

We would be happy to speak with you and answer any questions you may have. Please call Toll Free (877) 468-6249. 

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Copyright © 2004 Action International Inc.
 P.O. Box 448, Vernon CT. 06066
Phone: 877-468-6249(toll free)
Fax: 860-872-7574

www.actioninternationalinc.com

All rights reserved.
Revised: February 09, 2005